Demand communication
Clear basic information: The customer puts forward customized requirements to the badge manufacturer, including basic information such as the theme, purpose, quantity, budget, and delivery time of the badge.
Determine the design style: Customers and manufacturers want to communicate the design style, such as retro style, modern simple style, cartoon style, and whether there are specific elements, color preferences, etc.
Communication process details: the two sides will discuss the specific requirements of metal material and enamel imitation process, such as the type and thickness of metal, the color and gloss of enamel, and whether special process effects are needed.
Design proof
Creative design: The designer of the manufacturer carries out creative design according to the communication result, draws the sketch of the badge or makes the electronic effect drawing through the design software, and provides a variety of design schemes for customers to choose.
Manuscript confirmation: The customer reviews the design manuscript and puts forward modification suggestions, and the designer modifies and improves the design according to the feedback until the customer is satisfied and confirms the final design manuscript.
Sample production: After confirming the design, the manufacturer makes the badge sample according to the final manuscript. During the proofing process, the badge sample will be made in strict accordance with the selected metal material, imitation enamel process and design details, so that the customer can intuitively feel the finished product effect.
Sample audit: The customer will conduct a comprehensive audit on the appearance, size, color, process and other aspects of the sample. If there is any problem, it will be timely feedback to the manufacturer, and the manufacturer will adjust and optimize until the sample passes the audit.
production
Mold making: According to the confirmed samples, the production of stamping mold, mold accuracy and quality directly affect the production quality and efficiency of the badge.
Metal blank processing: Select the metal material specified by the customer, process the metal sheet or blank into the basic shape of the badge through stamping, die casting and other processes, and preprocess the blank by grinding and polishing, so that its surface is smooth and smooth, and prepare for the subsequent enamel filling and plating and other processes.
Enamel filling and firing: According to the design requirements, the prepared imitation enamel pigment is filled into the pattern or groove of the metal blank, and is fired in a high temperature furnace, so that the enamel pigment is melted and tightly combined with the metal surface, and it may be filled and fired several times according to the need to achieve the ideal color saturation and thickness.
Surface treatment: The surface treatment of the fired badge, such as electric gold plating, silver, nickel, etc., to increase the gloss and wear resistance of the badge, improve the beauty and texture.
Quality inspection
Appearance check: Check the appearance of the badge one by one to see whether there are bubbles, scratches, lack of materials, uneven color and other problems, to ensure that the surface of the badge is smooth, clear pattern, bright color and meet the design requirements.
Size measurement: Use professional measuring tools to measure the diameter, thickness, pattern size, etc., to ensure that the size deviation is within the allowable range.
Adhesion test: Check the adhesion between the enamel layer and the metal substrate to ensure that the enamel layer will not fall off under normal use, simple adhesion test can be carried out by tape pasting and other means.
Physical performance testing: According to needs, the physical properties of the badge such as hardness and wear resistance are tested to ensure that the badge has sufficient strength and durability.
Packing and delivery
Packaging customization: According to customer needs, choose the appropriate packaging materials and methods, such as cardboard boxes, plastic boxes, flannelette bags, etc., and can be printed on the packaging of the customer’s designated brand logo, text information, etc., to enhance the overall grade and professionalism of the badge.
Delivery and transportation: Communicate with customers to determine the delivery method, such as express delivery, logistics, etc., and ensure that the badge is not damaged in the transportation process, the manufacturer will provide logistics tracking number, convenient for customers to track the progress of goods transportation.
Post time: Feb-25-2025