Design aspect
Simple elements: Considering the characteristics of the imitation enamel process, too complex and fine patterns may be difficult to present perfectly during the production process, try to use simple, clear lines and graphics to ensure that the pattern can maintain a clear outline and good visual effect after filling and firing.
Color matching: imitation enamel color is rich, but pay attention to the coordination and contrast between colors, avoid using too close or conflicting color combinations, so as not to affect the overall beauty. At the same time, the effect of different colors after firing should be considered, and some colors may change to a certain extent at high temperatures.
Reserve bleeding position: The design draft should be drawn in accordance with the actual size of the badge, and reserve a certain bleeding position to prevent the loss of the edge of the pattern due to size deviation in the cutting or stamping process.
Material aspect
Metal selection: Common copper, iron, zinc alloy and so on. The texture of copper is soft, good ductility, suitable for making fine patterns, but the cost is relatively high; The price of iron is low, but it is easy to rust, and it needs to be treated with rust prevention. Zinc alloy is a more commonly used material with moderate cost, good fluidity and better presentation of details. The appropriate metal material should be selected according to the budget and the environment in which the badge is used.
Enamel materials: to ensure the quality of imitation enamel materials, high-quality imitation enamel pigments bright colors, good gloss, strong durability. Avoid using inferior materials to avoid problems such as color fading, surface blistering or cracking.
Technical aspect
Stamping accuracy: Stamping is a key step in the production of badges, to ensure the accuracy of the stamping die, so that the edge of the badge is neat and smooth, and the pattern is clear and complete. Pay attention to the control of stamping force and times, to avoid metal deformation, pattern blur and other problems.
Enamel filling: When filling imitation enamel pigments, it is necessary to ensure that the pigments are evenly filled and full to avoid bubbles, lack of materials and other phenomena. After filling, it is necessary to fire several times, and the temperature and time of each firing should be strictly controlled to ensure the quality and color effect of the enamel layer.
Surface treatment: Select the appropriate surface treatment process according to the needs, such as electroplating, polishing, etc. Electroplating can improve the wear resistance and gloss of the badge, the common electroplating colors are gold, silver, nickel and so on. Polishing can make the surface of the badge smoother and enhance the visual effect, but care should be taken to avoid excessive polishing resulting in damage to the details of the pattern.
Other aspects
Wear experience: Consider the wearing way and comfort of the badge, such as pins, magnetic buttons and other accessories should be firmly installed to avoid falling off during wearing. At the same time, pay attention to the weight of the badge and whether the edge is smooth to prevent scratching the clothing or skin.
Packaging customization: Choose the right packaging, such as paper boxes, plastic boxes, etc., which can not only protect the badge from damage during transportation and storage, but also enhance the overall grade of the badge. The packaging can be customized according to the needs, printed with the brand logo or related information.
Quality inspection: In the production process to carry out several quality inspection, including raw material inspection, semi-finished product inspection and finished product inspection. The appearance, size, color and adhesion of the badge are strictly tested to find and deal with problems in time to ensure that the final product meets the quality standards.
Post time: Feb-18-2025